Educational Programming

Dynamics of Composites Manufacturing: Tutorial through Live Demonstrations
April 28 – 30, 2008: National Composite Center, Dayton, OH

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Table of Contents: About the Program Program-at-a-Glance Educational Programming Special Events and Networking Opportunities Become an Exhibitor Past Exhibitors Hotel Information / Conference Logistics Registration

Tuesday, April 29, 2008

8:00 a.m. – 1:00 p.m.
Certified Composites Technicians Open-Molding Tutorial with Hands-on Demo
Presented by: Chad Macer, Composites Product Manager, GlasCraft, Inc.

The tutorial will cover the Open-Molding (CCT) program, including controlled spraying, equipment handling and plant safety. This session will offer a new feature: hands-on technical demonstrations. Learn the proper techniques from the experts, and then put them into practice.
Objective: To provide hands-on experience with the knowledge required to pass the CCT examination.

10:00 a.m. – 11:00 a.m.
Real-Time Effects of Emissions on Open-Molding
Presented by: Bob Lacovara, CCT-I, CCM, Director of Technical Services, American Composites Manufacturers Association

This demonstration will illustrate the practical effects of changes in spray gun setups and spraying techniques on emissions. The measurement of emissions, based on ACMA’s testing experience, will be linked to what actually happens in the shop when spray gun pressures, tip sizes, temperatures and spraying techniques are changed.
Objective: To show the effects of shop practices on emissions.

11:00 a.m. – 12:00 p.m.
Closed-Molding from a Fabricators Point of View (Panel Discussion)
Presented by: Bill Seeman, President, Seemann Composites, Inc; Eric Ball, CCT, Vice President Product Development, Orenco Systems; Mike Angerer, President, New Boston RTM; Bryan Retterbush, President, Retterbush Fiberglass; and Paul Boulier, Core Molding Technologies

Listen to the experts, the people who are engaged in closed-molding processes in the trenches, as they discuss their successes and failures in implementing this cutting-edge technique.
Objective: To gain an understanding of problems that face closed molders.

12:00 p.m. – 2:00 p.m.
Exhibits & Lunch (Lunch is sponsored by Magnum Venus Plastech)

2:00 p.m. – 2:45 p.m.
Advanced Techniques in Vacuum Infusion
Presented by: Jason Gibson, CCT, South Region Technical Support Manager, Composites One

Advanced Techniques in Vacuum Infusion will demonstrate why the vacuum infusion process saves time and money while providing a more environmentally friendly work place. Learn about vacuum infusion at the next level through a live infusion demonstration.
Objective: What to consider when converting to infusion; how to design the flow; eliminate “close-outs” using the Three Variables in Darcy’s Law.

3:00 p.m. – 3:45 p.m.
How to Build a Closed-Cavity Bag Mold (CCBM)
Presented by: Hank Yeagley, CCT-I, North Region Technical Support Manager, Composites One

Closed-Cavity Bag Molding (CCBM) is a patented vacuum infusion system utilizing a durable, reusable silicone vacuum bag. Watch as Yeagley demonstrates the different stages of CCBM. Learn why vacuum bagging has been reserved for high-tech industries such as aerospace manufacturing and specialty products.
Objective: Demonstrate the various stage of silicone bag building and highlight advanced techniques of CCBM.

4:00 p.m. – 4:45 p.m.
Advanced Kit Cutting Techniques
Presented by: Tom Hunter, Kit Concepts Technical Sales Representative, Composites One

Discover how glass kiting can reduce costs and save time. See the latest technology in kit cutting during this dynamic demonstration.
Objective: To learn the advantages of Glass Kits in reducing waste; to understand the potential efficiencies through nesting software.

4:45 p.m. – 6:00 p.m.
Exhibit Hall / Reception

Wednesday, April 30, 2008

7:00 a.m. – 9:00 a.m.
Certified Composites Technician Exam
The CCT program was created in response to the industry’s need for uniform training of technical skills. Your certification is a symbol of knowledge among employers, colleagues and throughout the industry.

8:00 a.m. – 8:45 a.m.
Light Resin Transfer Molding in the 21st Century – A Practical Demonstration of the Most Advanced Technology Today
Presented by: Alan Harper, Machine Design and Closed-Mold Specialist, Magnum Venus Plastech

Harper will demonstrate the advances in mold construction, the vast range of ancillaries that are now available for mold fittings and fixtures and the most advanced equipment control for the molding operation. Highlights include: affordable automation, data acquisition, programmable menu driven injection shots, benefits of automation through programmable catalyst ratio change and precision automatic mold fill control.
Objective: To provide a complete working knowledge of light resin transfer molding for production optimization and economic tool manufacture.

9:00 a.m. – 9:45 a.m.
Innovative L- RTM Techniques
Presented by: James R. Noonan, RTM Specialist, OCV™ Technical Fabrics
Noonan will explain the technical aspects and solutions that are possible when innovative techniques are used to make and utilize L-RTM molds, seals and special flow, media flow, and media glass.
Objective: To gain an understanding of the relationship between the L-RTM molds and ancillary equipment.

10:00 a.m. – 10:45 a.m.
Resin Transfer Molding Controls – Key To Bottom Line Controls
Presented by: John H. Moore, President, JHM Technologies, Inc.

This demonstration will highlight the latest in injection system controls. Those involved or interested in RTM technology will see how system controls can reduce resin usage and waste, which converts directly to bottom line.
Objective: To gain insight into matching RTM process to exact mold through low cost RFID systems.

11:00 a.m. – 11:45 a.m.
Advanced Techniques of Light Resin Transfer Molding
Presented by: Doug Smith, President of RTM North, Composites One

Light RTM is a vacuum-assisted, low-pressure resin injection system. Watch dynamic demonstrations designed to show how Light RTM is transforming the industry as a cost-effective, time saving process that offers a cleaner, environmentally friendly work environment.
Objective: To learn LRTM trouble shooting techniques; to understand how Light RTM can be beneficial to the fabricator.

11:45 p.m. – 2:00 p.m.
Exhibits & Lunch

2:00 p.m. – 3:30 p.m.
Just the Facts; What it takes to have a Closed Molding Shop (Panel Discussion)
Presented by: Andre Cocquyt, President, GRP Guru.com; John Moore, President, JHM Technologies, Inc; Jason Gibson, South Regional Technical Support Manager, Composites One; Jim Noonan, RTM Specialist, OCV™ Technical Fabrics; Alan Harper, Machine Design and Closed Mold Specialist, Magnum Venus Plastech Ltd.; Doug Smith, President, RTM North, Composites One; Tom Hunter, Kit Concepts Technical Sales Representative, Composites One; Hank Yeagley, North Region Technology Support Manager, Composites One

An interactive Q&A designed to discuss the ideal closed-molding shop, as well as answer questions from the floor.
Objective: To gain an understanding of how to set up a closed molding shop.